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Section 5: Bridge Caps

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Risks of Chemical Damage

Bridge caps support the superstructure and are the elements on which the beams are supported. Chemical damage occurs to caps when the sealed expansion joints fail and the concentrated chemical solution either falls from the deck through the joint to the cap or it travels through the joint down the beam to the cap. Contamination and damage to the cap can be accelerated when caps are finished flush and the chemical solution is allowed to pond on the cap.

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Maintain Joint Systems

Maintenance personnel should maintain joint systems, eliminating the possibility of chemical solution saturating this structural element. If joint systems have failed, or are designed as an open system, caps should be washed at the end of snow season.

Corrosion induced damage in high stress
cantilever design. (click in image to see full-size image) Anchor: #i999160grtop

Figure 5-7. Corrosion induced damage in high stress cantilever design.

Failure on cap due to corrosion damage.
Bridge was closed until repair could be performed. (click in image to see full-size image) Anchor: #i999162grtop

Figure 5-8. Failure on cap due to corrosion damage. Bridge was closed until repair could be performed.

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